Project Description
Molecular Distillation Equipment Turnkey System
- Short residence time(separation is finished in seconds, instead of hours.)
- Low operating pressures to 0.1Pa (100Pa=1mba). The very low operating pressure ensures very low distillation temperature and therefore a very gentle distillation is possible.
- Jacket design for efficient heating & excellent heat preservation
- Made of high borosilicate glass 3.3 with great air tightness, easy for viewing evaporation and separation process
Molecular distillation is a special liquid-liquid separation technology, which is different from the traditional distillation by boiling point difference separation principle, but by different substances molecular movement of the average free path difference to achieve separation.
Taking advantage of molecular distillation working principle, our MD system is a high efficient apparatus for distillation of plant oil concentrates.
Our company is now offering turnkey packages for wiped film molecular distillation units, including evaporator, vacuum pump, heaters, chillers and necessary feeding/receiving equipment. The wiped film molecular distillation unit is superior to traditional short path distillation kit by shorter residence time, lower separation temperature, capability of continuous and unattended operation.
Working principle
Molecular distillation is a special liquid-liquid separation technology, which is different from the traditional distillation by boiling point difference separation principle, but by different substances molecular movement of the average free path difference to achieve separation.
Features:
●Short residence time (separation is finished in seconds, instead of hours.).
●Low operating pressures to 0.1Pa (100Pa=1mba). The very low operating pressure ensures very low distillation temperature and therefore a very gentle distillation is possible.
●Jacket design for efficient heating & excellent heat preservation
●Made of high borosilicate glass 3.3 with great air tightness, easy for viewing evaporation and separation process
●Continuous distillation process
●Low distillation temperature
●High evaporation rates
●Wide choice of models ( Diameter: 60mm, 80mm, 100mm, 150mm and 200mm), fit for clients at starting point, pilot production or scale production. Industrial grades(>=200mm) products are available upon request.
●Flexible design as clients’ requirement for glass ware and support frame
●Turkey package which is plug-and-play, technical supports available.
●The system can be upgraded for continuous distillation process.
Detail images
Feeding System
*Jacket designing
*Multiple entry of material
*High Borosilicate glass 3.3
*Feed insulation system available
Short path evaporator with internal condenser
*Made of high Borosilicate glass 3.3 easy for viewing multiple entry of material
*PTFE blades, which is high temp resistance and anti-corrosive
Cold Trap
*The main components are fabricated in Borosilicate glass to enable observation of product properties like foaming, fouling and film distribution on the heated shell during distillation.
Receiving System
*The receiving system can be upgraded for non-stop operation.
Controller Console
*VFD controlled stirring motor with digital speed disply.
*High accuracy vacuum display to monifer the pressure during operation.
*Temperature controllers for heating the inlet/outlet pathways and keeping liquid moving.
Specific Parameters
|
Model
|
MD-060
|
MD-080
|
MD-100
|
MD-150
|
MD-200
|
|
Effective evaporation area (m2)
|
0.06
|
0.1
|
0.15
|
0.24
|
0.35
|
|
Barrel diameter (mm)
|
60
|
80
|
100
|
150
|
200
|
|
Feeding funnel volume（L）
|
1
|
1.5
|
2
|
2
|
5
|
|
Feed rate(g/hr)
|
250-500
|
500-750
|
750-1500
|
1500-3000
|
3000-5000
|
|
Yield at end of 8-10 hr.day
|
1-3 Liters
|
2-5Liters
|
3-8Liters
|
6-15Liters
|
10-20Liters
|
|
Motor power (W)
|
90
|
120
|
120
|
120
|
200
|
|
Maximum speed (rpm)
|
0-500
|
||||
|
Distillate receiving flask
|
1L
|
1L
|
2l
|
3L
|
5L
|
|
Recycle receiving flask
|
1L
|
1L
|
2L
|
3L
|
5L
|
|
Operation Temperature
|
Up to 200 ℃
|
||||
Product Structure
Application of Molecular Distillation System
Molecular distillation is a distillation process done under high vacuum. The very short distance the vapor travels before condensing ensures minimal to no loss due to surface hold-up of the vapor and is an immediate release from vapor to condenser surface. This distillation process is classified as short path distillation and is also referred to as molecular distillation due to the minimal vapor/liquid interface. The technique and equipment are typically used to purify substances with low volatility and/or temperature sensitivity.
Molecular Distillation Applications:
1.Thermal separation of heat sensitive chemical compounds.
2.The purification of organic synthetic material.
3.The separation of effective components from the biological extracting solution.
4.The recycling of industrial waste.
5.Remove toxic substances in the food industry.
6.The organic compounds’ decoloring, and eliminate the unusual smell.
7.High precision to remove residual solvent in chemical compound.
Factory display
Our Factory
Packaging
Our Service
Pre-sale Service
- Provide 24-hour technical consulting reply;
- Provide professional quoted price;
- Provide detailed product performance specification;
- According to product’s using condition, technicians will offer rationalization proposals to assist clients to select proper product types;
- Provide other corollary equipment according to client requirements.
In-sale Service
- Begin to supervise from raw material, its qualified rate can reach to 100%;
- Whole manufacturing process are in strict accordance with promised procedure requirements, product qualified rate can reach to 100%;
- Provide product’s inspection record of key junctures to customers;
- Provide production schedule photos to customers at regular intervals;
- Package and transport products strictly accordance with export standard;
- Provide transportation schedule information to clients timely.
After-sale Service
- Provide targeted installation video;
- Under the premise of correct installation, normal maintenance and using, we guarantee one-year warranty period;
- When warranty period has expired, our sold products enjoys lifetime guarantee repair, we only charge cost price for changing product’s standard component and sealing component;
- During installation and adjustment period, our after-sale service staff will communicate with customers frequently to know product’s running state in time. Assist customers to install and adjust products until customers are satisfied;
- If product has malfunction during operation period, we’ll offer you satisfied answer in time. We’ll reply you within 1 hour and provide solution or send staff to spot within 24 hours after receiving maintenance notification.
- Lifelong free technical support. Conduct satisfaction survey and inquiry equipment running condition to clients by telephone or e-mail semiannually from the first day of equipment running, put on records of acquired information;
- Provide assistant service if product is damaged during transportation.
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